3000-type fully automatic production line for leg wire
1、Equipment size: 33.5m (length) * 6m (width) * 2.5m (height)
2、 Function of the production line equipment: fully automatic for wire winding into bundles, straightening, stripping,dividing and cutting, twisting, flatting, wire ends CCD detection, plastic plug injection molding, stripping the core wire, connecting wire onto the base cover, mounting the upper cover, openning the cover, printing meters by Laser, power on detection, finished product CCD detection, unloading the materials.
3、Production capacity (based on 7m leg wire): 3000pcs/h
4、Production mode: one machine out of ten products simultaneously
5、Equipment utilization rate：≥98%
6、staffing requirements: 2-4 people (2 people for finished product packaging at the unloading step)
7、Applicable types of wire connectors: integral type PP connector, split type ABS connector etc.
8、Applicable products: leg wire with diameter 3mm for detonator
9、Total length of adaptable leg wire : bewteen 2m and 25m
10、Length error rate of leg wire : ≤ 0.6%
11、Wire bundle length specifications: bewteen 170 and 300mm (can be customized)
12、Length specification of the reserved wire of two ends: between 150 and 250mm (can be customized)
13、Flatting, wire ends CCD detection: improving the quality of plastic plug injection molding and the stability of the whole line
14、Wire ends CCD detection NGrejection: supported
15、Finished product power on detection, CCD detection NG rejection: rejection
16、Error rate of CCD: ≤ 1%.
17、Classification palletizing of different products: supported
18、Failure alarm prompts, safety interlocks: supported